Waves Cold Rolling Forming Machinery For Highway Guardrail
Technical Specifications 1. Decoiler With two tapered electric bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer, its speed ratio is 31:5. 2.Leveling Machine Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and after has vertical guide roll. Feed inlet port equipped with nip rolls. material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200 arrester brake. 3.Punching Machine Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor power is 22kw. One set of two waves guardrail plates punching cutting die, design and process mainly according to users' design drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching machine before and after equipped with adjustable guide roll. (guide roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip. 4.rapid feeding material mechanism It has two pairs of feeders and requires two becomes one. pinch automatically, motor power:2.2 kw, ZQ250 speed reducer, hand-turn compressing 5.Photoelectric Length-measuring Device number: two pairs, cut length: 4320mm, length accuracy< ±3.0mm 6. Main Forming Engine This unit includes 11 molding processes with independent open arch structure. The mechanical spreading width : 550mm. Arch material : HT200 , tempered. The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3 Roller diameter of vertical guiding roller: 80 Material: 40Cr steel, quenched and tempered. Bearing type: Fixed surface 7216, regulation 32216, each has 4. Numbers of dual-axis gear box: 1 Numbers of single-shaft transmission gear box: 9 Bevel modulus: M=9 Gear box material: HT200. Host power: 45KW r, electromagnetic speed regulating, Speed reducer: ZQ650 Speed ratio: 48.57 Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer. 7.Forming Mold A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°. 8.material Receiving Platform Roller type material receiving station, 5m length, 6# steel welded. 9.Control System Common control system. Can manually and automatically control the harmony of various parts of of the whole production line. 10.Others The equipment total power is 78.9Kw, with 30000mm * 4000mm length * width. The maximum rolling height is 85mm, the maximum rolling thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min. Structural materials of welding machine seat must meet the requirements, welding must be up to the national standard . Equipment after rust cleaning should be firstly coated with steel special anti-rust paint comprehensively covering, and then coated with high quality topcoat. The rotating part should be divided by warning color.
Waves Cold Rolling Forming Machinery For Highway Guardrail
Highway guardrail roll forming making machine is a type of specialized equipment used in the production of wave-shaped highway guardrails. This machine is designed to produce high-quality and precise guardrails that are used to protect drivers and pedestrians from accidents and collisions on highways.
The machine consists of several key components, including a decoiler, a feeder, a punching unit, a roll forming machine, a cutting system, and a control system. The decoiler is used to hold the raw material in place, while the feeder transports the material to the punching unit, which punches holes and shapes the guardrail.
Equipment Specifications
Feeding Direction
From Right to Left
Voltage
380V, 3Phase, 50Hz
Roller die material
Cr12, quenched, hardness about HRC60°46#
Gear Oil
18# Hyperbolic gear oil
Strip material material
Q235/SUS304
Width of Strip
100 mm~700 mm
Thickness of Strip
3.0 mm~6.0 mm
Mill length
≤10 m
Rolling Speed
0~15 m/min
Features At A Glance
Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.
Our company can provide users with advanced cold roll forming machines with multiple materials, thicknesses and shapes, as well as flexible system solutions that integrate welding, punching, tapping, assembly, automatic packaging and other production processes in the cold roll forming process.
Our company is a solid pioneer in the field of customized cold roll forming production automation in China, and provides flexible solutions for the majority of users. These solutions combine more advanced design concepts and laboratory instrument inspection systems.
Over the years, our company has continuously cultivated relevant talents in cold roll forming technology, introduced advanced design concepts, increased investment in scientific inspection systems, and continuously integrated the concept of cold roll forming production automation into all production links of users, providing users in various fields with many successful cold roll forming production cases.
Waves Cold Rolling Forming Machinery For Highway Guardrail
Highway guardrail roll forming making machine is a type of specialized equipment used in the production of wave-shaped highway guardrails. This machine is designed to produce high-quality and precise guardrails that are used to protect drivers and pedestrians from accidents and collisions on highways.
The machine consists of several key components, including a decoiler, a feeder, a punching unit, a roll forming machine, a cutting system, and a control system. The decoiler is used to hold the raw material in place, while the feeder transports the material to the punching unit, which punches holes and shapes the guardrail.
Equipment Specifications
Feeding Direction
From Right to Left
Voltage
380V, 3Phase, 50Hz
Roller die material
Cr12, quenched, hardness about HRC60°46#
Gear Oil
18# Hyperbolic gear oil
Strip material material
Q235/SUS304
Width of Strip
100 mm~700 mm
Thickness of Strip
3.0 mm~6.0 mm
Mill length
≤10 m
Rolling Speed
0~15 m/min
Features At A Glance
Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.
Our company can provide users with advanced cold roll forming machines with multiple materials, thicknesses and shapes, as well as flexible system solutions that integrate welding, punching, tapping, assembly, automatic packaging and other production processes in the cold roll forming process.
Our company is a solid pioneer in the field of customized cold roll forming production automation in China, and provides flexible solutions for the majority of users. These solutions combine more advanced design concepts and laboratory instrument inspection systems.
Over the years, our company has continuously cultivated relevant talents in cold roll forming technology, introduced advanced design concepts, increased investment in scientific inspection systems, and continuously integrated the concept of cold roll forming production automation into all production links of users, providing users in various fields with many successful cold roll forming production cases.
This machinery is integrated into the design and manufacturing for many years of our experience, including the design concept and advanced processing technology. The equipment is good in stability. Our products can totally automatic control, convenient operation, high efficiency. Our machinery can produce many type of products, such as cut off type and pressure type.
The C Z Purlin Roll Forming Machine can produce C and Z profiles. Produce the C and Z purlin by exchange one side of the roller up and down. Greatly improved the production efficiency and save the working space. The driving way is chain drive. Our C / Z channel purlin roll forming machine can be profile custom, and are lower cost, high efficiency, reliable working ,low energy consumption. We can do any type of equipment according to customer requirements.
This machinery is integrated into the design and manufacturing for many years of our experience, including the design concept and advanced processing technology. The equipment is good in stability. Our products can totally automatic control, convenient operation, high efficiency. Our machinery can produce many type of products, such as cut off type and pressure type.
Zhangjiagang Zhangyun Machinery Manufacturing Co., Ltd., founded in 2002 with a registered capital of 5 million, is a private technology enterprise in Jiangsu Province.At the beginning of the business, relying on local resources...MORE+
