Product Description

Introduction

A guide rail production line is a manufacturing system designed to make the production of guiderails efficient and cost-effective. Guiderails are critical safety components that guide and protect vehicles on highways and other roads, especially in curves or steep slopes. They are made of different materials, including reinforced concrete, steel, and plastic. The guiderail production line is a complex system comprised of several stages that transform raw materials into finished guiderails.

Description of the Guiderail Production Line

The guiderail production line consists of many components that work together to create the finished product. These components include raw materials, machinery, and personnel. In general, the production line begins with the raw materials, which may be delivered to the production site in bulk or pre-processed forms. Once the raw materials are accepted, they are processed using various tools and machinery to create the finished product.

The production process of guiderails involves the following steps:

1. Material Selection: This is a crucial step in the production of guiderails. It is essential to choose the right materials that will withstand the harsh environmental conditions on the road, such as impact forces, moisture and UV rays. Common guiderail materials include steel, plastic, and concrete.

2. Cutting: Once the raw materials have been selected, they are cut into the desired length or size. Cutting is done using different machines, depending on the type of material.

3. Bending: After cutting, the materials are bent using bending machines to form the guiderail shape. The bending machines are designed to bend or shape materials with high precision and accuracy.

4. Welding: The bending process allows for the formation of various guiderail shapes. The next step is to weld the different sections of the rail together. Welding is done using high-quality welding machines that produce strong and durable welds.

5. Galvanisation: Galvanisation is a process of coating steel rails with a protective layer of zinc. It is done to prevent rust and corrosion, which can weaken the guiderail's structure and reduce its safety. Hot dip galvanizing is the most common method of galvanizing guiderails.

6. Painting: After galvanizing, the guiderails are painted with reflective paint. The paint enhances the guiderail’s visibility at night, making it easier for drivers to see the road edge.

7. Testing: After the guiderails are assembled, they undergo various tests to ensure that they meet the required standards. These tests may include compression tests, bending tests, and impact tests.

8. Packaging: Finally, the guiderails are packed in crates or pallets for transportation to their final destination. Proper packaging prevents damage to the guiderails during transportation.

Production Capacity

230400pcs/year (300days/year; 2shifts/day, 8hours/shift) based on T89B/5m

Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.

Quality Oriented,Technology Innovation is our core concept. Each component of our machines is examined and qualified before assembling; each set of our equipment is fully test run before delivery.

FAQ
1.Q: Are you manufacturer or trading company?
A: We are manufacturer. And we have our own import & export rights.
2.Q: What info you need before you make proposal?
A:Your target type of elevator guide rails; your required production capacity per year; working hours per day, working days per year.
3.Q: What is the MOQ?
A: One set.
4.Q: Do you provide installing and debugging overseas?
A: We send engineers overseas for installation and debugging under client’s request. On line guiding and technical support is for life time.
5.Q: Can you make the machines according to my design or prototype?
A: Yes. We have an experienced engineering team for working out the most suitable design and production plan for the machines you are going to book with us.We can also make the machines according to your design or prototype.
6.Q: How does your factory do regarding quality control?
A: We have Quality Management System Certificate GB/T9001-2016/ISO9001:2015. Each component of our machines is examined and qualified before assembling; each set of our equipment is fully test run before delivery.
7.Q: How can I trust you that machines have passed test running before shipping?
A: 1) We record the test running video for your reference.
    2) You are welcomed to observe the test running in our factory.
8.Q: What about your after-sale service?
A: 1) We have an after-sale service team for each customer, including GM, sales Rep, chief engineer, and main engineers for design and making your machines.

2)Overseas after-sale service is available.

3)We provide life time online technical support.

9. Q: What should I do if I just start a new business?
A: Contact us immediately,we provide free consultant pre-sales service.

We are domestic leading factory in elevator guide rail processing equipment field. We are familiar with our machines and we have many successful user cases. We know the development history and the latest trends. We can make the most reasonable proposal for you.

10. Q:Can I visit you factory to check machines on-site?

A: We are manufacturer, we have our own R&D department and workshops for more than 20 years. We warmly welcome your visit and checking machines in our factory.