Customized Steel Profile Making Production Line Elevator Guide Rail Machine

Professional Automatic Steel Profile Production Line Elevator Guide Rail Machinery

The guide rail processing production line is a series of processes that transform raw materials into finished elevators guide rails. The production line includes various steps and operations such as cutting, drilling, welding, painting, and inspection. The manufacturer must ensure that all these processes are carried out precisely and accurately to produce guide rails that meet the required safety standards.

The first step in the guide rail processing production line is the preparation of the raw materials. The raw materials used for guide rails are usually high-quality steel or aluminum. The supplier of the raw materials will present them in the form of coils or sheets. The manufacturer then cuts the raw materials into the required size and shape according to the specifications of the guide rails. The cutting process can be done manually or by using automated cutting machines.

After cutting, the guide rail manufacturer processes the raw materials into the required profile. A guide rail's profile is crucial since it determines the stability and safety of the elevator. This process is known as cold rolling or cold forming. It involves shaping the raw material using a set of rollers that press and form the material into the desired shape. This process is done with the help of modern machinery to achieve a high degree of accuracy and efficiency.

Once the guide rail is formed, it goes through the next process, which is drilling. The guide rail manufacturer drills holes into the guide rails according to the design specifications. These holes are for attachment brackets, screws, and other accessories used to secure the guide rail to the elevator shaftway.

Following drilling, the manufacturer welds the guide rail pieces together. Welding involves joining components of the guide rail using heat and pressure. This process is done with the help of automated welding machines to ensure a consistent and perfect weld. Multiple welding machines are used in guide rail production lines to enhance efficiency and speed up the process.

The next process in the production line is painting and finishing. Guide rails are subjected to different finishes to improve their appearance and prolong their lifespan. Painting is done by applying an even coat of paint to the guide rail's surface using automated painting machines. After painting, the guide rail is dried, polished, and subjected to quality control checks. These checks ensure that the guide rail is of the required quality and meets the safety regulations.

Finally, the guide rail goes through the last process, which is inspection. The manufacturing process for guide rails must adhere to strict quality control standards. The manufacturer must ensure that the guide rails are free from defects and meet all the quality and safety requirements before they can be shipped.

In conclusion, the guide rail processing production line for elevators is a complex and intricate process that requires a high level of precision and accuracy. It involves critical steps such as cutting, drilling, cold rolling, welding, painting, and inspection. By adhering to strict quality control standards, elevator manufacturers can produce high-quality guide rails that meet safety regulations and provide a smooth and safe ride for passengers.

Production Capacity

230400pcs/year (300days/year; 2shifts/day, 8hours/shift) based on T89B/5m

Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.

Quality Oriented,Technology Innovation is our core concept. Each component of our machines is examined and qualified before assembling; each set of our equipment is fully test run before delivery.

FAQ
1.Q: Are you manufacturer or trading company?
A: We are manufacturer. And we have our own import & export rights.
2.Q: What info you need before you make proposal?
A:Your target type of elevator guide rails; your required production capacity per year; working hours per day, working days per year.
3.Q: What is the MOQ?
A: One set.
4.Q: Do you provide installing and debugging overseas?
A: We send engineers overseas for installation and debugging under client’s request. On line guiding and technical support is for life time.
5.Q: Can you make the machines according to my design or prototype?
A: Yes. We have an experienced engineering team for working out the most suitable design and production plan for the machines you are going to book with us.We can also make the machines according to your design or prototype.
6.Q: How does your factory do regarding quality control?
A: We have Quality Management System Certificate GB/T9001-2016/ISO9001:2015. Each component of our machines is examined and qualified before assembling; each set of our equipment is fully test run before delivery.
7.Q: How can I trust you that machines have passed test running before shipping?
A: 1) We record the test running video for your reference.
    2) You are welcomed to observe the test running in our factory.
8.Q: What about your after-sale service?
A: 1) We have an after-sale service team for each customer, including GM, sales Rep, chief engineer, and main engineers for design and making your machines.

2)Overseas after-sale service is available.

3)We provide life time online technical support.

9. Q: What should I do if I just start a new business?
A: Contact us immediately,we provide free consultant pre-sales service.

We are domestic leading factory in elevator guide rail processing equipment field. We are familiar with our machines and we have many successful user cases. We know the development history and the latest trends. We can make the most reasonable proposal for you.

10. Q:Can I visit you factory to check machines on-site?

A: We are manufacturer, we have our own R&D department and workshops for more than 20 years. We warmly welcome your visit and checking machines in our factory.