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Home » Products » Rail Transit Cold Roll Forming Machine » Guardrail Panel Production Machinery For Highway

Guardrail Panel Production Machinery For Highway

Technical Specifications
1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer, its speed ratio is 31:5.
2.Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and after has vertical guide roll. Feed inlet port equipped with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200 arrester brake.
3.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor power is 22kw. One set of two waves guardrail plates punching cutting die, design and process mainly according to users' design drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching machine before and after equipped with adjustable guide roll. (guide roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip.
4.rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer, hand-turn compressing
5.Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy< ±3.0mm
6. Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.
7.Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.
8.material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.
9.Control System
Common control system. Can manually and automatically control the harmony of various parts of of the whole production line.
10.Others
The equipment total power is 78.9Kw, with 30000mm * 4000mm length * width. The maximum rolling height is 85mm, the maximum rolling thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min. Structural materials of welding machine seat must meet the requirements, welding must be up to the national standard . Equipment after rust cleaning should be firstly coated with steel special anti-rust paint comprehensively covering, and then coated with high quality topcoat. The rotating part should be divided by warning color.
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  • ZY-GY190

  • Zhangyun

Guardrail Panel Production Machinery For Highway

Features At A Glance

冷弯成型11

Technical Specifications

 

Weight 12000-60000 kg
Size 20000-80000*2300*2000 mm
Power 41-155 kw
Strip Material Material Q235 Q355 Q390
Width of Strip 100-700 mm
Thickness of Strip 3.0-6.0 mm
Mill Length ≤10 m
Rolling Speed 0-20 m/min

机加工电梯导轨生产线_01_看图王(1)

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Our company was founded in 2002 with a registered capital of 20million. At present, the main products are:

Products series 1:Machining automation complete production line

1)Elevator guide rail processing automation complete production line

2)Other machining automation complete production lines

3)Planer, combined machine tool, etc.

Products series 2:Sheet metal processing automation complete production line

1)Cold roll forming automation production line

2)Welding pipe forming automation production line

3)Other sheet metal processing automation production lines

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Over the years, our company has continuously cultivated relevant talents in cold roll forming technology, introduced advanced design concepts, increased investment in scientific inspection systems, and continuously integrated the concept of cold roll forming production automation into all production links of users, providing users in various fields with many successful cold roll forming production cases.

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Zhangjiagang Zhangyun Machinery Manufacturing Co., Ltd., founded in 2002 with a registered capital of 5 million, is a private technology enterprise in Jiangsu Province.At the beginning of the business, relying on local resources...MORE+

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Tel:+86-13812988858
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Address:Xindong Road, Daxin Town, 
Zhangjiagang City, Jiangsu Province, China

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