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Highway Fence Roll Forming Machine

Name: Highway Fence Roll Forming Machine
Brand: Zhangyun
Rating: 5.0 (58 reviews)

Technical Specifications
1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer, its speed ratio is 31:5.
2.Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and after has vertical guide roll. Feed inlet port equipped with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200 arrester brake.
3.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor power is 22kw. One set of two waves guardrail plates punching cutting die, design and process mainly according to users' design drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching machine before and after equipped with adjustable guide roll. (guide roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip.
4.rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer, hand-turn compressing
5.Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy< ±3.0mm
6. Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.
7.Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.
8.material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.
9.Control System
Common control system. Can manually and automatically control the harmony of various parts of of the whole production line.
10.Others
The equipment total power is 78.9Kw, with 30000mm * 4000mm length * width. The maximum rolling height is 85mm, the maximum rolling thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min. Structural materials of welding machine seat must meet the requirements, welding must be up to the national standard . Equipment after rust cleaning should be firstly coated with steel special anti-rust paint comprehensively covering, and then coated with high quality topcoat. The rotating part should be divided by warning color.

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Model:
ZY-GY190
Brand:
Zhangyun

Product Description

Guardrail forming machine is a type of machine used to produce highway guardrails. It is specifically designed to form different types of guardrail panels with different shapes and sizes according to the different specifications of the highways. The machine uses raw materials such as steel coils, which are fed into the machine, and then they are shaped and cut to form the final product. The machine operates in a continuous process, making it efficient and capable of producing large volumes of guardrails. It is used in the construction of highways as a safety measure to prevent accidents and ensure the safety of drivers.

Equipment Specifications

Feeding Direction	From Right to Left
Voltage	380V, 3Phase, 50Hz
Roller Die Material	Cr12, quenched, hardness about HRC60°46#
Gear Oil	18# Hyperbolic gear oil
Strip Material Material	Q235 Q355 Q390
Width of Strip	100 mm~700 mm
Thickness of Strip	3.0 mm~6.0 mm
Mill Length	≤10 m
Rolling Speed	0~20 m/min

Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.

Our company can provide users with advanced cold roll forming machines with multiple materials, thicknesses and shapes, as well as flexible system solutions that integrate welding, punching, tapping, assembly, automatic packaging and other production processes in the cold roll forming process.

Our company is a solid pioneer in the field of customized cold roll forming production automation in China, and provides flexible solutions for the majority of users. These solutions combine more advanced design concepts and laboratory instrument inspection systems.

Quality Oriented,Technology Innovation is our core concept. Each component of our machines is examined and qualified before assembling; each set of our equipment is fully test run before delivery.