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ZY-GY150
Zhangyun
Cable trays are an essential part of any electrical system.They are used to support and protect electrical wiring and allow for easy maintenance and modifications.Cable trays come in various sizes and shapes, including ladder, ventilated, wire mesh, and solid-bottom cable trays.
To manufacture cable trays,a cold roll forming machine is commonly used.Cold roll forming is a forming technique that involves using a series of dies to gradually deform a flat strip of metal into a desired shape. This process is done at room temperature, hence the term "cold" roll forming.
Here are the features of a CE and ISO certified cable tray cold roll forming machine:
1.Automatic control systemThe machine is equipped with an automatic control system that allows for easy and precise control of the various operations involved in cable tray manufacturing.This system includes a PLC control unit, a touch screen, and a frequency converter. The touch screen interface allows the operator to input parameters such as length, width, and thickness of the cable tray.The PLC control unit processes this information and sends commands to the machine to adjust the various components such as rollers, cutters, and decoilers. The frequency converter controls the speed of the machine to ensure optimal production.
2.VersatilityThe cable tray cold roll forming machine can manufacture different types of cable trays, including ladder, ventilated, wire mesh, and solid-bottom cable trays. The machine has interchangeable rollers and cutters that can be easily switched, allowing for the production of various cable tray sizes and shapes.
3.Precise and consistent productionThe machine has a high level of precision and consistency in production. The rollers and cutters are designed to ensure that the finished cable trays meet the required specifications in terms of size, shape, and thickness. The machine also has sensors that detect any variations or abnormalities in the production process and automatically adjust the parameters to ensure consistency.
4.High production speedThe machine has a high production speed of up to 25 meters per minute.This enables efficient and timely production of cable trays to meet the demands of different projects.
5.Easy to operate and maintainThe machine is easy to operate and requires minimal maintenance.It comes with a user manual and training for the operator, and the touch screen interface makes it easy to input parameters and monitor the production process.The machine also has a minimal number of moving parts, which means there are fewer parts that require regular maintenance.
Adopt advanced automatic control software achieving information management for production.
We roller on each piece of machine is the use of 45#steel Oenched for each roller, the roller increases the hardness and long service life And the use of plating technology roller surface treatment to improve the equipment of the main performance.
The sliding table of cutting device adopts hydraulic control. it is adjustable and reliable.
Equipment Specifications
Feeding Direction | From Right to Left |
Voltage | 380V, 3Phase, 50Hz |
Roller die material | Cr12, quenched, hardness about HRC60°46# |
Size | 5000-25000*1200*1350 mm |
Strip material material | Q235/SUS304 |
Width of Strip | 80 mm~300 mm |
Thickness of Strip | 0.5 mm~1.5 mm |
Mill length | ≤10 m |
Rolling Speed | 0~20 m/min |
Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.
Our company can provide users with advanced cold roll forming machines with multiple materials, thicknesses and shapes, as well as flexible system solutions that integrate welding, punching, tapping, assembly, automatic packaging and other production processes in the cold roll forming process.
Our company has obtained the ISO 9001:2008 certification of quality management system in 2009. In 2014, we applied to become a "high-tech enterprise in Jiangsu Province". In 2016, we applied to become a "Zhangjiagang engineering technology research center". In 2017, we successfully applied for the "Jiangsu graduate workstation". In 2021, we successfully applied for the "Integration and implementation of informatization and industrialization" project. And in 2022, we applied to become a "Suzhou engineering technology research center".
Distribution of team members: the company has 85 high-level professional staff. Of which:
15 professional design and engineering professionals in the machinery industry;
10 electrical engineers and software system personnel;
40 manufacturing and assembly personnel;
10 domestic and foreign trade marketing and after-sales service personnel;
10 other management and logistics service personnel.
Cable trays are an essential part of any electrical system.They are used to support and protect electrical wiring and allow for easy maintenance and modifications.Cable trays come in various sizes and shapes, including ladder, ventilated, wire mesh, and solid-bottom cable trays.
To manufacture cable trays,a cold roll forming machine is commonly used.Cold roll forming is a forming technique that involves using a series of dies to gradually deform a flat strip of metal into a desired shape. This process is done at room temperature, hence the term "cold" roll forming.
Here are the features of a CE and ISO certified cable tray cold roll forming machine:
1.Automatic control systemThe machine is equipped with an automatic control system that allows for easy and precise control of the various operations involved in cable tray manufacturing.This system includes a PLC control unit, a touch screen, and a frequency converter. The touch screen interface allows the operator to input parameters such as length, width, and thickness of the cable tray.The PLC control unit processes this information and sends commands to the machine to adjust the various components such as rollers, cutters, and decoilers. The frequency converter controls the speed of the machine to ensure optimal production.
2.VersatilityThe cable tray cold roll forming machine can manufacture different types of cable trays, including ladder, ventilated, wire mesh, and solid-bottom cable trays. The machine has interchangeable rollers and cutters that can be easily switched, allowing for the production of various cable tray sizes and shapes.
3.Precise and consistent productionThe machine has a high level of precision and consistency in production. The rollers and cutters are designed to ensure that the finished cable trays meet the required specifications in terms of size, shape, and thickness. The machine also has sensors that detect any variations or abnormalities in the production process and automatically adjust the parameters to ensure consistency.
4.High production speedThe machine has a high production speed of up to 25 meters per minute.This enables efficient and timely production of cable trays to meet the demands of different projects.
5.Easy to operate and maintainThe machine is easy to operate and requires minimal maintenance.It comes with a user manual and training for the operator, and the touch screen interface makes it easy to input parameters and monitor the production process.The machine also has a minimal number of moving parts, which means there are fewer parts that require regular maintenance.
Adopt advanced automatic control software achieving information management for production.
We roller on each piece of machine is the use of 45#steel Oenched for each roller, the roller increases the hardness and long service life And the use of plating technology roller surface treatment to improve the equipment of the main performance.
The sliding table of cutting device adopts hydraulic control. it is adjustable and reliable.
Equipment Specifications
Feeding Direction | From Right to Left |
Voltage | 380V, 3Phase, 50Hz |
Roller die material | Cr12, quenched, hardness about HRC60°46# |
Size | 5000-25000*1200*1350 mm |
Strip material material | Q235/SUS304 |
Width of Strip | 80 mm~300 mm |
Thickness of Strip | 0.5 mm~1.5 mm |
Mill length | ≤10 m |
Rolling Speed | 0~20 m/min |
Zhangjiagang City Zhangyun Machinery Manufacturing Co., Ltd. is established in 2002, manufacturer of elevator guide rail processing production line machinery, cold roll forming line machinery and high frequency tube welding line machinery.
Our company can provide users with advanced cold roll forming machines with multiple materials, thicknesses and shapes, as well as flexible system solutions that integrate welding, punching, tapping, assembly, automatic packaging and other production processes in the cold roll forming process.
Our company has obtained the ISO 9001:2008 certification of quality management system in 2009. In 2014, we applied to become a "high-tech enterprise in Jiangsu Province". In 2016, we applied to become a "Zhangjiagang engineering technology research center". In 2017, we successfully applied for the "Jiangsu graduate workstation". In 2021, we successfully applied for the "Integration and implementation of informatization and industrialization" project. And in 2022, we applied to become a "Suzhou engineering technology research center".
Distribution of team members: the company has 85 high-level professional staff. Of which:
15 professional design and engineering professionals in the machinery industry;
10 electrical engineers and software system personnel;
40 manufacturing and assembly personnel;
10 domestic and foreign trade marketing and after-sales service personnel;
10 other management and logistics service personnel.